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ICS 5000 - High-pressure-tight exhaust gas line for industry

ICS 5000

ICS 5000

ICS 5000 is a multi-functional twin wall insulated venting system for use on heating appliances, stand-by gensets, CHP and service ducting.

Highlights

ICS 5000 is a multi-functional twin wall insulated venting system, which is suitable for internal and external use on a wide range of engineering, combustion and process equipment, including heating appliances, diesel generators, CHP systems and service ducting.

 

ICS 5000 comes with a high quality specification as standard with a 316L Grade Stainless steel liner, high performance mineral blanket insulation and a bright annealed 304 Grade stainless steel outer case.

 

Both liner and outer case have a continuous seam welded joint and each flue gas bearing component has a uniquely profiled spigot and socket joint with bevelled end forms to ensure ease of installation whilst ensuring the joint meets H1 performance criteria at 5000 Pa.

The thermal insulation blanket ensures continuous insulation over the entire effective length of the liner, ensuring fast priming to normal operating temperatures, whilst maintaining low external surface temperatures.

  • Engineered spigot and socket joint
  • Pronounced lead in edge
  • Quick and easy assembly
  • Pressure gasket on outer case protected by insulation
  • Continuous insulation avoids thermal bridging
  • Inner liner free to expand and contract
  • No requirement for expansion joints
  • Lightweight
  • No onsite welding or cutting required

Heating appliances

Stand-by gensets

Combined heat and power (CHP)

Service ducting.

Approvals

ICS 5000 is tested and approved in both 25mm and 50mm variants to BS EN 1856-1 as a System Chimney and to BS EN 1856-2 as a connecting flue pipe with the following designations

ICS25 5000

System Chimney BS EN 1856-1 (TÜV 0036 CPR 9195 027)

T600 H1 D V3 L50050 O75*

T200 H1 W V2 L50050 O50**

Distance to combustibles

*Ø80-Ø300 distance - 75mm
*Ø350-Ø450 distance - 112.5mm
*Ø500- Ø600 distance - 150mm
**Ø80-Ø200 distance - 50mm

Connecting Flue Pipe BS EN 1856-2 (TÜV 0036 CPR 9195 038)
 

ICS 5000 UK version 18-01-23.pdfICS 5000 UK version 18-01-23.pdf T600 H1 D V3 L50050 O100 M  

ICS50 5000

System Chimney BS EN 1856-1 (TÜV 0036 CPR 9195 027)
 

T600 H1 D V3 L50050 O25

Distance to Combustibles

Ø80-Ø300 distance - 25mm
Ø350-Ø450 distance - 37.5mm
Ø500- Ø600 distance - 50mm
 

Connecting flue pipe

BS EN 1856-2 (TÜV 0036 CPR 9195 038)

T600 H1 D V3 L50050 O100 M

Fire rating and corrosion

EI 120 Fire rating to BS EN 1366-13 Chimneys

ICS25 5000 
ICS50 5000
 

  Horiziontal and Vertical 
 

BS 476 part 20 (4 Hour Fire Rating)

ICS25 5000

ICS50 5000

Corrosion testing on Gas, Oil, Solid Fuel (TÜV 0036 CPR 9195 027)

Gastec, MPA,TÜV

Horizontal installation example with silencers

A typical installation showing a boiler system with noise reduction features.

Horizontal installation example with silencers

A typical installation showing a boiler system with noise reduction features in a horizontal installation.

Corrosion resistance

Chimneys are subject to significant corrosion attack by flue gas condensates, particularly from solid fuel and condensing appliances. ICS is specifically designed and manufactured to resist this  corrosion. It is the only stainless steel chimney system in the world to have passed the internationally recognised Gastec corrosion test.

Chimney diameter

The chimney size should be as recommended by the appliance manufacturer. Where there is a requirement for a flue diameter smaller than the appliance spigot, then the operational requirements of the appliance and the configuration of the flue must satisfy the flue sizing requirements of BS EN 13384-1 for single appliances.

Fire resistance classification

Schiedel has recently successfully carried out fire resistance tests according to the latest European standard EN 1366-13:2019 “Fire resistance tests for service installations, Part 13: Chimneys” and has reached EI 120 classification for our Double Wall Insulated System Chimney ICS in a closed scenario (type A) for both vertical and horizontal set-ups.

 

Schiedel is the first European chimney manufacturer to have performed the tests according to this latest fire resistance standard for chimneys.

Downloads

ICS 5000 UK brochure

PDF (1.83 MB)

ICS 5000 installation instructions

PDF (1.76 MB)

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